Custom Spa and Hot Tub Cover | Made to Order

Our custom spa and hot tub covers are made to order with 28oz marine-grade vinyl, designed with mildew inhibitors and UV-stabilized coloring to resist fading. The double-sided solid cover liner is chemically treated on both sides to prevent damage from pool chemicals. To further ensure durability, a 4-mil vapor barrier is heat-sealed to the foam core, preventing it from becoming water-logged. For added convenience and safety, the covers feature reinforced handles and child-locking tie-downs, providing both security and ease of handling.

Note: For custom covers shapes please email support@poolmarts.com, note that we will require a cutout template of your spa.

Note: This is a in-store pickup only item.

Note: These are custom order covers. all sales are final and there are no returns of refunds.

Highlights

• Premium Marine-Grade Vinyl: Crafted from 28oz marine-grade vinyl, these covers are designed with mildew inhibitors and UV-stabilized coloring. This ensures long-lasting durability, protecting against fading and wear in outdoor environments.

• Chemically Treated for Protection: The double-sided solid cover liner is chemically treated on both sides, offering superior protection from pool chemicals. This treatment prevents chemical damage, extending the life of the cover.

• Heat-Sealed Vapor Barrier: A 4-mil vapor barrier is heat-sealed to the foam core, preventing the cover from becoming water-logged. This feature ensures that the cover remains lightweight and effective for years of use.

• Reinforced for Safety and Convenience: Equipped with reinforced handles and child-locking tie-downs, these covers provide both ease of handling and enhanced safety. The added security features make them a reliable choice for any spa or hot tub.

Warranty

Warranty Coverage Overview

• 1-Year Warranty on Vinyl Encasement
  Covers fading or oxidation of the vinyl within the first year. The vinyl portion will be replaced if it shows signs of fading or surface oxidation. Labor and shipping are not included.

• 2-Year Guarantee on Foam Cores
  Foam cores are protected for two years against waterlogging, provided the plastic casing remains intact. If the cores take on water, they will be replaced at no charge. Shipping and labor fees apply.

• 3-Year Warranty on Stitching
  Covers all stitching, including seams, handles, and tie-downs, for up to three years. If these areas fail due to workmanship, the item will be repaired or replaced. Freight charges are not covered.

Terms and Conditions

• All materials and workmanship, including seams and handles, are covered for one year from the purchase date.

• The vinyl portion is warranted for one year against fading and oxidation.

• Foam cores are covered for one year against water absorption; contact is required before any return.

• Repair or replacement does not include labor or shipping unless otherwise specified.

Exclusions

• Damage resulting from misuse, abuse, neglect, accident, or unauthorized alterations.

• Normal fading, weathering, or minor cosmetic deterioration.

• Use of the cover outside of provided instructions or intended applications.

• Issues arising from components that are not part of the cover itself.

• Failure to maintain or care for the cover as reasonably expected.

Return Instructions

• A return authorization must be obtained before sending any portion of the cover for service.

• Without prior authorization, returns will not be accepted.

Cover Maintenance & Instructions

HOT TUB AND SPA COVER MAINTENANCE AND USE INSTRUCTIONS

Proper care and handling are essential to maintain the durability and effectiveness of your hot tub or spa cover. Failure to follow these instructions may result in damage not covered under warranty.

General Caution

• Covers are not tear, rip, or abuse-proof. Always handle with care.

• Do not stand, sit, lie, or place heavy objects on the cover. Injury or drowning may occur.

• Avoid placing reflective materials near the cover. Sun magnification can cause permanent heat damage.

Rain, Snow, and Weight Management

• Excessive weight can warp, bow, or curl the cover edges.

• Always remove rainwater, snow, or debris promptly to prevent puddling.

• If puddling occurs, unzip the vinyl and flip the foam inserts.

Fading and Discoloration

• Fading is natural with extended sun exposure.

• This is a cosmetic issue and does not affect performance but is also not covered under warranty.

Cleaning and Vinyl Care

• Clean regularly with mild soap and clean water.

• Use a recommended protectant like 303 Protectant for added longevity.

• Avoid:

  • Solvents

  • Petroleum products

  • Abrasive cleaners

  • Strong detergents (e.g. 409, Fantastik)

• Never use products containing silicone or alcohol.

• Apply vinyl protectant no more than once every six months to help retain plasticizers and avoid drying or cracking.

Chemical Exposure

• Although materials are marine-treated, they will deteriorate faster when exposed to high chemical levels.

• Always remove the cover completely when adding chlorine, bromine, ozone, or other chemicals.

• Add chemicals frequently in small doses, not infrequently in large amounts.

• Keep the cover far enough away to prevent accidental splashing.

Thread and Sewing Care

• Sewing holes and threads are the most vulnerable points on the cover.

• Always handle gently—avoid sudden jerking or pulling motions.

• Especially in hot sun, vinyl becomes softer and more prone to damage.

• Never pull one half of the cover against the other—this may cause tearing along stitch lines.

• Handles, tie-downs, and hinges are reinforced but can still be damaged by rough use.

Floating Blanket (Optional but Recommended)

• While not required for warranty, using a floating blanket:

  • Can extend the life of the cover

  • Improves heat retention and overall insulation

Sur-Loc Fastener Installation

• Extend the tie-down strap fully, without stretching.

• Attach the male fitting and fastener securely to prevent wind from lifting the cover.

Safety Reminders

• NEVER leave a hot tub or spa uncovered.

• NEVER leave a covered hot tub or spa unlocked or unattended.